Description
Delivers particle-free, leak-proof welds with 80-100% duty cycle efficiency, reducing labor costs and human error in automated production.
Filter Manufacturers – Achieve Flawless Bonds Faster
±2°C Heating Precision
Ensures consistent weld quality across all filter cartridges, eliminating thermal deformation risks.
2 Filters/Minute Throughput
Doubles production speed compared to ultrasonic methods while maintaining 100% leak-proof seals.
6Kg/cm² Air Pressure Control
Enables precise end cap positioning for complex pleated media structures without material distortion.
304 Stainless Steel Frame
Withstands harsh industrial environments with 50% longer lifespan than aluminum alternatives.
Features
Fully automatic infrared welding system with 20kW rated capacity, 380V/50A power supply, and 4000×1800×2000mm footprint. Includes ±2°C temperature control, 6Kg/cm² air pressure regulation, and 0-600°C adjustable range. Supports stainless steel/metal composite end caps with 1-year warranty.
Benefits
Manufacturers gain 40% faster cycle times than hot plate welding while eliminating particle contamination. The 80-100% duty cycle ensures continuous 24/7 operation, reducing downtime. Automated precision cuts labor costs by 65% and achieves 99.8% bond consistency.
Use Cases
Ideal for HVAC system filter production, automotive cabin air filters, cleanroom HEPA modules, and industrial hydraulic fluid filtration. Specialized for pleated media bonding where traditional methods cause media wrinkling or end cap misalignment.
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item
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value
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machine type
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Welding Manipulator
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rated capacity
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20Kw
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Type
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welding Machine
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Material
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Stainless Steel, Metal
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max.input power
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20Kw
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condition
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New
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voltage
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380V
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place of origin
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Shanghai,China
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brand name
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SFFILTECH
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warranty
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1 Year
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weight (kg)
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1000
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current
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50A
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rated duty cycle
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80%-100%
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dimensions
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4000*1800*2000mm
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usage
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Welding Mode
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Infrared Welding
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Equipment Name
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Fully Automatic Infrared End Cap Welding Machine
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Equipment Model
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AY-LXHW6810
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Air Pressure
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6Kg/c㎡
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Heating Precision
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±2℃
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Temperature Range
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0~600℃
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WeldingCycle
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Approximately 2 filter cartridge per minute
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Why Choose Infrared Welding?
Eliminates 90% of welding defects common in hot plate methods. The non-contact process prevents media contamination while achieving 2x faster speeds.
How Does It Improve Quality?
±2°C temperature control ensures consistent seals across all filter sizes. The 6Kg/cm² pressure system maintains perfect end cap alignment during bonding.
What Makes It Industrial-Grade?
304 stainless steel construction withstands corrosive environments. The 20kW power system handles continuous production without thermal overload.
